Module Manufacturing

Semi Automatic Stringer

Stringer for for cells with 2 or 3 busbars & for 1/2 cells, 1/3 cells, 1/4 cells...

Semi Automated Tabber Stringer combines the advantages of an automatic Tabber/ Stringer with the flexibility and investment cost advantage of a manual soldering process.The System can solder up to 240 cells/ hour with just one single operator with a constant high quality of the solder joints and string pattern. With high uptime and minimal breakage rate the TS is designed to work reliable 24h/7. The semi automatic tabber and stringer unit is configured to operate where precision is required, and where expensive fully automation is not feasible.

  • Cycle Time 12 sec- 15 sec / cell for production rates more than 5 MW/ year
  • contactless and accurate heat transfer
  • reproducible soldering process
  • high flexibility
  • low cycle times by using temperature profiles
  • low operating costs and low investment
  • Made in Germany

With the LightBeam line emitters offers a wide range of optical systems for contactless heating. The halogen lamp emits light of wavelengths from 500 to 1500 nm, using a convergence mirror to focus the IR-light. Beam power and process time are controlled electronically and can be finely adjusted

Complete Ribbon Handling

Fully automated stringers are standard in module production. For the soldering of solar cells flux, stretching and cutting the cell connectors takes place with the highest precision. Yet often cell connectors are prepared manually, be it for testing, samples for quality assurance or for manual repair and rework. Unfortunately, in this case, the precision and efficiency often remain on track. ATN Automatisierungstechnik Niemeier GmbH has developed a series of machines helping to efficiently and accurately implement the process steps for the preparation of cell connectors and cross connectors in small quantities.

String Handling

  • Handling beams and string boxes for manual handling of solar cells and strings
  • Safe handling of cells and strings
  • One- or two-person operation
  • Right- or left-handed operation.

Automatic Layup

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Semi Automatic Layup

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Cell Tester

The cetisPV-Celltest3 is a complete class AAA rated high-precision manual tester system for the IV measurement of solar cells. It is designed for high R&D, laboratory, and start-up production use. h.a.l.m. offers ready-to-go high-end photovoltaic performance testers for lab use. The standard solutions cetisPV-Celltest3 and cetisPV-Moduletest3 include mechanical housings optimized for sun simulating. They are adaptable to many tasks. h.a.l.m. systems offer a wide scope of detailed analysis and measuring methods especially for the non-time-critical lab situation.

For More Details Please download the detailed PDF Brouchure

EL Tester Basic

Supplied by pi4 is designed for installation in the production line (in line) or for inspection of sample panels beside the production line or in the laboratory (off line). The panel, pre or after lamination is easily loaded manually sunny side down on top of the testers integrated roller conveyors. After manual contacting and closing the cover the EL image of the complete panel will be acquired and displayed automatically.

By visual inspection defects like cracks, grid finger breakage, dark spots or solder errors may be detectedThe information about the defects detected may be stored to a data base together with the images.

EL Panel vision

pi4_EL Panelvision in-line inspection system for PV modules is designed for installation in production lines and for inspection of sample pv panels beside the line. Thanks to it's small footprint and flexible conveyor length pi4_panelvision inserts very easy in any conveyor line. No special alignment of the panels is required. The pv panel, pre or after lamination, is loaded by automatic conveyors. After automated contacting via contact boxes the el image of the complete panel will be acquired by two special NIR sensitive moving cameras.By visual inspection defects like cracks, grid finger breakage, dark spots or solder errors may be easily detected. The information about the defects detected may be stored to a data base together with the images.

EL Tester Automatic

Riding on unfathomable volumes of industrial expertise, we are providing an impeccable assortment of EL Tester with Automatic Crack Detection. The offered segment is highly demanded in the market, owing to its durability and optimum functionality. In tune with clients' assorted requirements, we offer the entire range in various technical specifications. Before the final supply from our end, we sternly examine the entire segment on various parameters of quality.

Features:

  • Optimum performance
  • Long service life
  • Easy operation

Other details:

  • EL Module Inspection Systems for PV Modules by pi4 are designed for installation in automated production lines or for using offline.
  • Inspection may be implemented before or after lamination. EL images are evaluated either visually by the operator, or fully automatically by comprehensive algorithms of the advanced softwarepi4_control.

Sun Simulator (Tower)

We are the dependable entity of a premium quality Sun Simulator. The products offered by us are accessible in various specifications as per variegated needs of our clients. These products are manufactured using sophisticated technology in compliance with verified industrial standards at vendors' premises. In order to deliver the defect free array, these products are thoroughly examined under the vigilance of experts against various parameters of quality & performance.

Features:

  • Durable body structure
  • Long functional life
  • Optimum functionality

Other details:

  • The cetisPV-Moduletest3 is a ready-to-go class A A A rated high precision manual tester system for the IV-measurement of solar modules.
  • It is developed for high-end R&D, laboratory, and quality control demands. It consists of the cetisPV-XF2-Mfl Asher, a measuring system cetisPV-CT-L1 (optional cetisPVEL3-M) and an optimized dark chamber construction.

Other information:

  • Minimum Order Quantity: 1 Piece
  • Delivery Time: 8 to 10 weeks

Sun Simulator (Flat Bed)

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2 in 1 EL & Holder Tester

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